Manufacturing Facility for High Value Garments PDF Free Download
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Textile Sector
Government of Gujarat
Manufacturing Facility for
High Value Garments
Contents
Project Concept
3
Market Potential
4
Growth Drivers
6
Gujarat
–Competitive Advantage
7
Project Information
11
- Project Location & Facilities
- Understanding Processes
- Raw Materials
- Manpower
- Machinery Suppliers
Project Financials
17
Approvals & Incentives
18
Key Department
Contacts
21
3
Project Concept
Project Overview
•Gujarat, renowned for its rich textile heritage, presents a unique and lucrative opportunity
for entrepreneurs with a vision.
•The primary focus of this endeavour is to establish a state-of-the-art facility for the
production of High Value Garments in Gujarat, strategically leveraging the state's unique
advantages.
•High-value Garments (HVG) are an important segment in the textile market. Through the
process of higher value addition to garments, garment manufacturers are able to they are
converted into finished products which has increased aesthetic look without compromising
the quality of the product
Entrepreneurial Call to Action:
- Entrepreneurs are encouraged to harness Gujarat's textile industry growth.
- A warm invitation to businessmen from other states to actively contribute.
PM MITRA Park Alignment:
The project aligns with the Government of India's PM MITRA (Mega Integrated
Textile Regions and Apparel) Park initiative.
Setup Cost Overview:
- Total facility setup cost: INR 3.51 crore.
- Covers land, building, machinery, and equipment expenses.
- Emphasizes a commitment to operational excellence from the outset.
Market Potential
4
Indian Market
►Currently US-based athleisure- and lifestyle brand Nike is the largest fashion company
worldwide with revenues amounting to US$ 51.2 Bn in 2023
►Louis Vuitton is the second largest fashion company worldwide with revenues amounting to
US$ 26.2 Bn in 2023
►Other luxury brand giants include Chanel, Gucci, Adidas and Hermes
https://www.researchandmarkets.com/report/clothing#:~:text=What%20is%20the%20es
timated%20value,at%20%24652.94%20billion%20in%202023.
Famous High Value Brands
•Indian textile market size is
estimated to be US$ 165.4 Bn in
2022 of which domestic market
contributes 75% to the market size
while exports have a share of 25%.
•The Indian apparel market is
experiencing significant growth,
with an estimated revenue from
domestic market of US$ 101 Bn and
export revenue of US$17 Bn in
2023 and an expected annual
growth rate of 3.58% (CAGR 2023-
2027).
•Within India’s total textile market,
apparels accounts for ~74% share.
Global Market
•The global apparel market surged from US$610.12 Bn in 2022 to an impressive US
$652.94 Bn in 2023, boasting a substantial 7.0% compound annual growth rate (CAGR).
0
0.5
1
1.5
2
Cotton T-
Shirt
Cotton
Dresses
Cotton
Babies
Garments
Synthetic
Fibre
Dress
India’s Top Exported Categories in 2022 (in
US$ Bn)
https://comtradeplus.un.org/
5
Market Potential
Strong infrastructure with well-developed ports, airports, and highways
Abundant supply of raw materials, especially cotton
Large pool of skilled labour, including weavers and artisans
Government support through policies, tax incentives, and textile
parks/clusters
Market Potential of Apparel sector in Gujarat
The increasing global and domestic appetite for luxury apparel positions the textile sector as
an attractive investment opportunity. Given India's growing population and dynamic fashion
preferences, setting up a manufacturing unit in Gujarat emerges as a strategic decision to
meet the continually expanding consumer market.
Benefits in Gujarat
https://www.fibre2fashion.com/news/textile-news/indian-gujarat-govts-sign-mou-for-4k-cr-textile-park-in-navsari--288865-
newsdetails.htm
Market Size of Overall Textile industry in Gujarat ₹100,000 Cr
(13.5 Bn US$)
Expected Growth Rate 10-12% CAGR
Total investment in the textile industry of Gujarat ₹70,000 Cr
Expected employment generation 20 Lac
(2 Mn)
Source: https://medium.com/@veer.m/textile-industry-in-gujarat-2023-perspective-
5e4be6fb6c24#:~:text=The%20market%20size%20of%20the,12%25%20in%20the%20coming%20years.
Growth Drivers
6
Rising Disposable Income
•Increasing affluence, particularly in the middle class,
fuels demand for high-value garments as consumers
prioritize quality and premium products.
Changing Consumer
Preferences
•Evolving tastes and a desire for sophisticated fashion
contribute to a niche market for high-value garments
Government Initiatives
•Pro-industry policies, such as 'Make in India,' create a
favourable environment for high-value garment
manufacturing, promoting domestic production.
•India's PLI Scheme for Textiles has identified and
incentivized 64 eligible investors for a period of five
years.
Skilled Workforce
•Abundant skilled artisans in India provide a
competitive advantage in crafting intricate and high-
quality garments.
•The SAMARTH scheme, designed to meet the textile
sector's skilled manpower needs, aligns with the "Skill
India" initiative and follows the framework established
by the Ministry of Skill Development and
Entrepreneurship.
Export Opportunities
•Increasing demand for Indian high-value garments in
international markets opens up lucrative export
opportunities, driving overall industry growth.
Gujarat - Competitive
Advantage
7
Gujarat overview
6% of India’s
geographical area
And 5% of India’s
population
►9% of India’s GDP: GSDP at
current price ~US$ 269 Bn
►35% share of manufacturing
sector in State’s GDP
►18% of India’s industrial
output
►30% share in India’s total
exports
►40% cargo of the entire country
is handled by Gujarat Ports
►Huge base of MSMEs
(~830,000)
Gujarat has strong presence of industries such as Chemicals & Petrochem,
Textiles, Pharmaceuticals, Automobiles, Gems & Jewellery, Ceramics, etc.
Industrial Production Data
Gujarat enjoys the status of industrially
developed state of India with its 18.14% share to
Country’s industrial output, the largest among
the states of India in the year 2019-20.The Net
Value Added (NVA) has increased from ₹8,944.8
billion in 2010-11 to ₹1,902.57 billion in 2019-
20.As per Annual Survey of Industries, the
number of factories has increased from 26,842
in the year 2018-19 to 28,479 in the year 2019-
20, showing a growth of 6.10% over the previous
year.
Source: CEIC; https://gujecostat.gujarat.gov.in/
177 197 212 213 250
2586 2807 2868 2880 3171
0
1000
2000
3000
4000
0
100
200
300
400
Value (US$)
Value (₹Thousands)
Year
Per Capita Income
Value (INR Thousands) Value (USD)
127
125
133
139
146
167
173
180
168
187
-5.0%
0.0%
5.0%
10.0%
15.0%
20.0%
25.0%
0
50
100
150
200
Growth Rate
GSDP (US$ Billion)
GSDP at Constant Price & Growth Rate
GSDP at Constant Price (USD)
Growth Rate (%)
60
61
62
63
63
64
65
66
67
68
69
54
56
58
60
62
64
66
68
70
Population (Millions)
Year
Population
Macroeconomic trend
Gujarat - Competitive
Advantage
8
Gujarat has emerged as one of the top states in India with excellent infrastructure for
technical education. The state currently has 350+ engineering colleges, 41 polytechnics and
770+ Industrial Training Institutes (ITI) inculcating quality education. The government
through its Gujarat Skill Development Mission is also providing training courses to the youth
and making them industry ready.
Talent pool
11
Institutes of
National
Importance
116
Graduate &
60
Post Graduate
Colleges
33,000+
Trained
technical
professionals
annually
113
diploma courses
41,000+
Trained Diploma
professionals
annually
Key advantages
Ease of doing business
1st Rank in Logistics Performance Index (LEADS Index) in 2018, 2019,
2021 & 2022
1st Rank in NITI Aayog’s Export Preparedness Index of states – 2020 &
2021
1st Rank in Good Governance Index (GGI) in 2021
Ranked among the top achiever state in ‘Ease of Doing Business’ ranking
2020
National Start-Up Rankings in 2021 (Start-Up Megastars), 2019 and
2018
Top performer by labour force participation rate and minimum man-days
lost due to labour unrest
Ranked among the top achievers in ‘Ease of Doing Business’ ranking
2020
Infrastructure & connectivity
Gujarat - Competitive
Advantage
9
Longest coastline
1,600 km
48 seaports
5,300 km
Railway
network
19 Airports
(including
2 intnl. airports)
Upcoming airport at
Dholera SIR
75,000+ km of road
network
7,873 km of national
highways
Power surplus State
48 GW total capacity
44% from renewables
State-wide water
network
62,778 km Narmada
Canal
120.000 km
distribution
1st statewide
extensive
piped natural gas
grid - 3,370 km
network
Ahmedabad-Mumbai
semi-highspeed rail
Bullet train
(upcoming)
Delhi-Mumbai
Industrial corridor -
DMIC covering 23/33
districts
239 GIDC
Industrial estates
with
Plug & play facility
1st Global
Business District
–GIFT City
1st Platinum rated
Green industrial city
- Dholera Semicon
City
Existing Ecosystem for High Value Garments
10
10
Gujarat - Competitive
Advantage
•
If you are contemplating the establishment of a high-value garment manufacturing company
or aiming to broaden the horizons of your existing business, it's crucial to familiarize
yourself with the major players in the high-value apparel industry.
•Arvind is a key name that holds prominence in this sector, contributing significantly to the
realm of premium and luxury garments in Gujarat. Understanding its market positions and
strengths can provide valuable insights as you navigate the landscape of high-value apparel
manufacturing.
Arvind Limited's diverse portfolio in textiles and apparel allows it to tap into various
segments of the market, including high-value garments.
Arvind Fashions, a subsidiary of the Lalbhai Group, holds a significant position in the fashion
industry. In addition to managing its own brands, Arvind Fashions takes on the responsibility
of overseeing and representing renowned global apparel brands. Some of these prestigious
brands include:
https://www.arvind.com/
ARROW FLYING MACIINE
Calvin Klein Ed Hardy
US POLO ASSN. TOMMY HILFIGER
Project Information
11
Mega Textile Park: Vansi, Navsari
State Highway
National Highway
300 mt
30 km
Railway Station
Navsari
30 km
Airport
Surat
55 km
Container Freight
Station - Hazira
71 km
Inland Container
Depot - Sachin
40 km
Dedicated Frieght
Corridor- Sachin
40 km
Area of Park:
1142 Acres
Porbanda
r
Dedicated
Freight Corridor
(DFC)
To
Bombay
To Delhi
Mundra
Kandla
Pipavav
Hazir
a
Gandhinagar
Ahmedabad
Vadodara
Sura
t
Navsari
Project Information
12
Plug & Play Utilities
►65 MLD water be supplied as potable
water
►Ground Level Storage Reservoir with
capacity of 75 lakh liter and Elevated
Level Storage Reservoir with capacity of
75 lac litre is proposed
►Common facilities like office complex,
commercial complex, ITI and skill
development center, Exhibition/
conventional center, Testing and
Research labs, hotel complex and
firefighting systems are proposed to
develop as common facilities.
►The estimated aggregate power demand
is 223 MW.
►Dakshin Gujarat Vij Company Limited
(DGVCL) is responsible for distribution
and bulk supply of power to the park.
►Warehouses shall be developed for storing
raw materials and finished goods of the
park.It is planned to develop the
warehouses over an area of about 8.52
acres
►Additionally, commercial parking facility
is proposed to be developed in 17 acres.
►CETP with 60 MLD with deep sea
discharge facility to be developed in the
park.
►A steam generation facility is proposed
with usage of four 60 TPH boilers.
Project Information
13
High value Garment Manufacturing process
The process starts with designers creating unique and innovative designs that align with
the brand’s aesthetics and appeal to their target audience. High-end designer wear often
feature exclusive artwork, patterns, or logos.
DESIGN AND CONCEPT
Clothing manufacturing includes numerous operations necessary to make a garment. It
includes processes like cutting, sewing and finishing. The whole manufacturing process breaks
down into a number of steps:
Luxury apparel is made from high-quality materials, such as premium cotton, silk, linen, or
other luxurious fabrics. The choice of material affects the shirt’s comfort, drape, and
overall appearance.
MATERIAL SELECTION
Manufacturers work with specialized fabric suppliers to source the finest and most
exclusive fabrics for luxury garments . These fabrics are often produced in limited
quantities to maintain exclusivity.
FABRIC SOURCING
Pattern makers create precise patterns for the apparel based on the designer’s sketches
and specifications. These patterns are crucial for ensuring a perfect fit and consistency
across different sizes.
The patterns are then used to cut the fabric into individual pieces for each item. Attention
to detail during cutting is essential to maintain consistency in design and quality.
CUTTING
PATTERN MAKING
Skilled artisans or highly-trained sewing machines operators assemble the cut fabric pieces
together. In luxury manufacturing, the sewing process often involves more meticulous
stitching and high-quality thread to ensure durability and aesthetics.
SEWING AND ASSEMBLY
After being labelled, each garment undergoes multiple quality checks to guarantee defect-
free perfection. Luxury designer t-shirts are commonly available through high-end
boutiques, exclusive department stores, or directly from the brand's flagship stores and
official website.
QUALITY CHECK AND DISTRIBUTION
Project Information
14
Manpower
Gujarat boasts a significant pool of skilled weavers and artisans, forming the backbone of the
textile and apparel (T&A) sector. This skilled workforce contributes to the production of high-
quality textiles and impeccable craftsmanship.
Gandhinagar
Ahmedabad
Rajkot
Bhavnagar
Vadodara
Surat
Availability of skilled Manpower
Manager
1
Sales
Representative 1
Designer 1
Accounts
Officer 1
Production
Manager 1
Cutting
Master 1
Skilled
Workers 55
Pressman
4
Unskilled
workers 6
Manpower requirement in the proposed apparel manufacturing unit
Project Information
Machinery Suppliers
Supplier Name Manufacturers of
Location
Usha International Sewing machines Surat, Gujarat
http://www.usha.com/
Meera Machine Tools Overlock machines Surat, Gujarat
Super Sonic Impex Sewing machine motor Surat, Gujarat
Juki India Private Ltd. Industrial Sewing Machines, hi- tech
sewing machines Ahmedabad, Gujarat
Hi-tech Machines
Fusing Machines, Collar Cutting
Machines, Embossing Machines,
Embroidery backup film Removing
Machine, Lable or Heat Transfer
Machines
New Delhi
The significance of machinery suppliers for textile units cannot be overstated, as these
suppliers play a pivotal role in shaping the efficiency, productivity, and overall success of
textile manufacturing operations. The choice of machinery is a critical decision for textile
units, impacting the quality of the final product, production speed, and overall operational
costs.
List of Machinery Suppliers in India
16
Cost of setting up High Value Garment Manufacturing Unit
The estimated project cost will be determined based on detailed feasibility studies and
assessments. The project cost will include land acquisition, construction of the manufacturing
facility, procurement of machinery and equipment, installation of utilities, and other
necessary expenditures. A comprehensive financial analysis will be conducted to determine
the project's viability and profitability
Project Financials
Description
Value (₹Cr.)
Built
-up Shed in PM MITRA Park (5000 sq. m X Rs. 16000 ) 0.8
Machinery
1.90
Miscellaneous
Fixed Assets 0.53
Preliminary
& Pre-operative Expenses 0.18
Contingency on
capital items 0.12
Total
3.51
Machinery Cost
Department
Number of Machines Cost (₹Cr.)
Sewing 126 1.17
Cutting 9 0.20
CAD 2 0.07
Embroidery 1 0.22
Washing 1 0.10
Finishing 25 0.20
Fabrics and Trims Section
Equipment 40.04
Total 163 1.90
The mentioned data is based on tentative projections and is purely on assumption basis
Approvals & Incentives
17
Aatmanirbhar Gujarat Schemes 2022 (for Assistance to Industries)
Gujarat, as India's most industrialized state, plays a pivotal role in national manufacturing.
With a robust business ecosystem and government support, Gujarat attracts significant
investments. To align with the vision of Aatmanirbhar Bharat, the state focuses on
Aatmanirbhar Gujarat, emphasizing incremental industry support, green practices, and
decarbonization. The Aatmanirbhar Gujarat Schemes provide incentives to industries,
fostering entrepreneurship, innovation, and job creation. A key thrust is on Technical Textiles,
aiming to set global manufacturing benchmarks.
Aatmanirbhar Gujarat Scheme for assistance to MSMEs
Assistance of Capital Investment Subsidy to Micro enterprises
Category of taluka
Quantum of incentive
Category 1 (undeveloped)
25% of term loan amount up to
₹35 lakhs.
Category 2 (developing)
20% of term loan amount up to
₹30 lakhs.
Category 3 (developed)
10% of term loan amount up to
₹10 lakhs.
Assistance for Interest Subsidy to Micro, Small and Medium Enterprises
in manufacturing sector
Category of taluka
Quantum of incentive
Category 1 (undeveloped)
Interest subsidy @7% on Term Loan with the maximum amount of
₹
35 lakhs per annum for a period of 7 years
Category 2 (developing)
Interest subsidy @6% on Term Loan with the maximum amount of
₹
30 lakhs per annum for a period of 6 years
Category 3 (developed)
Interest subsidy @5% on Term Loan with the maximum amount of
₹
25 lakhs per annum for a period of 5 years
Net SGST reimbursement to Micro, Small and Medium Enterprise (MSMEs)
Category of taluka
Quantum of incentive
Category 1 (undeveloped)
100% of net SGST for 10 years up to 7.5% of eFCI p.a.
Category 2 (developing)
90% of net SGST for 10 years up to 6.5% of eFCI p.a.
Category 3 (developed)
80% of net SGST for 10 years up to 5% of
eFCI p.a.
Source:- https://cmogujarat.gov.in/wp-content/uploads/2022/10/AatmaNirbhar-Gujarat_Industrial-Policy.pdf
Approvals & Incentives
18
Aatmanirbhar Gujarat Scheme for assistance to Large Industries
and Thrust Sector
Assistance of Interest Subsidy
Category of
taluka
General Sector
Thrust Sector
Category 1
(undeveloped)
Interest subsidy @ 7% on Term Loan
for 10 years up to 1% of eFCI p.a.
Interest subsidy @ 7% on Term Loan
for 10 years up to 1.2% of
eFCI p.a.
Category 2
(developing)
Interest subsidy @ 7% on Term Loan
for 8 years up to 1% of
eFCI p.a.
Interest subsidy @ 7% on Term Loan
for 10 years up to 1% of
eFCI p.a.
Category 3
(Developed)
Interest subsidy @ 7% on Term Loan
for 6 years up to 1% of
eFCI p.a.
Interest subsidy @ 7% on Term Loan
for 8 years up to 1% of
eFCI p.a.
Net SGST Reimbursement
Category of
taluka
General Sector
Thrust Sector
Category 1
(undeveloped)
100% of net SGST for 10 years up to
7.5% of
eFCI p.a.
100% of net SGST for 10 years up to
8% of
eFCI p.a.
Category 2
(developing)
90% of net SGST for 10 years up to
6.5% of
eFCI p.a.
90% of net SGST for 10 years up to 7%
of
eFCI p.a.
Category 3
(Developed)
80% of net SGST for 10 years up to
5% of
eFCI p.a.
80% of net SGST for 10 years up to
5.5% of
eFCI p.a.
Source:- https://cmogujarat.gov.in/wp-content/uploads/2022/10/AatmaNirbhar-Gujarat_Industrial-Policy.pdf
Approvals & Incentives
19
Aatmanirbhar Gujarat Scheme for assistance to Mega Industries
Assistance of Interest
Subsidy to Mega Industrial
Units
Interest subsidy will be eligible at @7% on Term Loan subject
to maximum of 1.2% of Eligible Fixed Capital Investment
p.a
for 10 years.
In any case, the Mega industrial unit shall have to bear a
minimum 2% interest levied on term loan by the financial
institution.
Net SGST reimbursement to
Mega Industrial Units
The eligible projects will be eligible for reimbursement of net
SGST at 100% of net SGST subject to maximum 0.9% of
eFCI
p.a. for 20 years.
The eligible period of 20 years shall be from the date of
commencement of commercial production.
Reimbursement of SGST on
capital goods
Eligible Mega industrial units will be eligible for 100%
reimbursement of Input SGST paid on capital goods to the
extent input tax credit is admissible under Gujarat GST Act
2017.
The reimbursement shall be provided in twenty equal annual
instalments.
Source:- https://cmogujarat.gov.in/wp-content/uploads/2022/10/AatmaNirbhar-Gujarat_Industrial-Policy.pdf
Approvals & Incentives
20
List of Approvals
S N Nature of Compliances Responsible Agency Timeline (days)
1 Registration for Factory license Labour and Employment Dept. 90 Days
2 Land Allotment GIDC 90 Days
3Permission for Bonafide
Industrial purpose 65B Revenue Dept. 90 Days
4 NOC for tree felling Forest & Env Dept. and
Revenue Dept. 60 Days
5 Building plan approval-UDD UDD 30 Days
6 NOC for fire dept. UDD 07 Days
7
Certification of Electrical
installation by Chief Electrical
Inspector
Energy And Petrochemicals
Department 30 Days
8Registration under shops &
Establishment act UDD 01 Day
9
Registration of principal
employers estb. under provision
of the contract labour
Labour and Employment
Department 30 Days
10
License for contractors under
provision of The Contracts
Labour
Labour and Employment
Department 30 Days
11 Factory Plan Approval Labour and Employment
Department 90 Days
12 Renewal of license under
factories act
Labour and Employment
Department 90 Days
13 Regt. For Profession tax Commissionerate of
Commercial Tax 01 Day
14 Building and Other Construction
Workers (BOCW)
Labour and Employment
Department. 15 Days
15 CTE / CTO GPCB 120 Days
Source: https://ifp.gujarat.gov.in/
This project profile is based on preliminary study to facilitate prospective entrepreneurs to assess a prima
facie scope. It is, however, advisable to get a detailed feasibility study prepared before taking a final
investment decision.
Ministry of Textiles
https://texmin.nic.in/
Office of the Textile Commissioner
https://txcindia.gov.in/
Industries & Mines Department
https://imd.gujarat.gov.in/
Industrial Extension Bureu
https://indextb.com/
Office of Industries Commissioner
https://ic.gujarat.gov.in
GIDC
https://gidc.gujarat.gov.in
NIFT, Gandhinagar
https://nift.ac.in/gandhinagar/
Investor Facilitation Portal
https://ifp.gujarat.gov.in/
21
Key Department Contacts
Relevant departments and useful links
Block No.18, 2nd Floor, Udyog Bhawan
GH-4, Sector 11, Gandhinagar - 382010
Gujarat, INDIA
+91-79-23256009, 23250492/93
+91-79-23250490
indextb@indextb.com
www.indextb.com
Office of The Industries Commissionerate
Address: Block No. 1, 2nd Floor, Udyog Bhavan,
Gandhinagar 382 010, Gujarat, INDIA
_________________________
Phone: 23252683 / 23252617
Email: iccord@gujarat.gov.in
Website: https://ic.gujarat.gov.in/
